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| PS12038 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts A D F M SQ PINS G L 24 21 19 17 15 13 11 9 7 18 16 14 12 10 8 E H K J D QQ PP C VV RR (4 PLACES) EE XX B NPQR S Y X 1 2 3 4 5 6 V T DD GG TT SS GG FF TC M DD GG GG U TERMINAL CODE 1P 2N 3 NC 4U 5V 6W 7 FO 8 V AMP 9 GND 10 WN 11 VN 12 UN 13 WP 14 VP 15 UP 16 TH 17 VD 18 NC 19 CBW20 CBW+ 21 CBV22 CBV+ 23 CBU24 CBU+ LL LABEL TC Description: Powerex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. Features: 3-phase IGBT Inverter Bridge Integrated HVICs for Gate Drive, Protection and System Control Functions Built-in Thermistor Direct Connection to DSP/CPU Applications: Smart Motors General Purpose Inverters Small Motor Control Ordering Information: PS12038 is a 1200V, 25 Ampere Application Specific Power Module. Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T Inches Millimeters Dimensions U V W X Y DD EE FF GG LL MM PP QQ RR SS TT VV XX Inches 0.04 Rad. 0.37 0.04 0.12 2.13 0.47 0.08 Rad. 1.60 0.30 0.08 0.12 0.49 0.80 0.16 Dia. 0.04 0.06 0.16 0.67 Rad. Millimeters 1.0 Rad. 9.5 1.0 3.0 0.54 12.0 2.0 Rad. 40.52 7.62 2.0 3.0 12.5 20.4 4.0 Dia. 1.0 1.5 4.0 17 Rad. 4.06 +0/-0.02 103.0+0/-0.4 3.19 +0/-0.02 81.0 +0/-0.4 0.35 0.10 3.11 3.740.01 1.32 0.95 0.87 0.08 0.24 0.02 Sq. 3.03 2.44 1.850.01 1.26 0.26 0.35 9.0 2.5 79.0 950.2 33.5 24.0 22.0 2.0 6.0 0.5 Sq. 77.0 62.0 47.00.2 32.0 6.5 9.0 103 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (See TC Measure Point Illustration) Mounting Torque, M3.5 Mounting Screws Module Weight (Typical) Isolation Voltage** Symbol Tj Tstg TC -- -- VISO PS12038 -20 to 125 -40 to 125 -20 to 100 11.25 137 2500 Units C C C in-lb Grams Volts *The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. IGBT Inverter Sector Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N, Surge-Value) Each IGBT Collector-Emitter Static Voltage (Applied between P-U.V.W, U.V.W-N) Each IGBT Collector-Emitter Switching Voltage (Applied between P-U.V.W, U.V.W-N (Pulse)) Each IGBT Collector Current, TC = 25C, "( )" means IC Peak Value IC (ICP) 25 (50) Amperes VCC VCC(surge) VP or VN VP(S) or VN(S) 900 1000 1200 1200 Volts Volts Volts Volts Control Sector Supply Voltage Input Signal Voltage Fault Output Supply Voltage Fault Output Current DC-link IGBT Current Signal Amp Output Current VD, VDB VCIN VFO IFO IAMP -0.5 ~ 20 -0.5 ~ 7.5 -0.5 ~ 7.5 15 1 Volts Volts Volts mA mA 104 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) VEC ton tC(on) toff tC(off) FWDi Reverse Recovery Time Short-circuit Endurance (Output, Arm, and Load Short-circuit Modes) trr IC = 25A, Tj = 25C, VD = VDB = 15V, Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage Switching Times Tj = 25C, -IC = 25A 1/2 Bridge Inductive, Input = 5V 0V, VCC = 600V, IC = 25A, Tj = 125C, VD = 15V, VDB = 15V Note: ton, toff include delay time of the internal control circuit. @VCC 800V, Input = 5V 0V (One-shot), -20C Tj(start) 125C, 13.5V VD = VDB 16.5V Switching SOA @VCC 800V, Input = 5V 0V, Tj 150C, IC < OC Trip Level, 13.5V VD = VDB 16.5V * No Destruction * No Protecting Operation * No FO Output -- 0.3 -- -- -- -- -- 1.2 0.5 2.2 0.9 0.02 3.5 2.0 1.4 4.0 1.6 -- Volts S S S S S -- -- 3.6 Volts * No Destruction * FO Output by Protection Operation TC Measure Point TC TC 105 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Circuit Current (Average) ID IDB Input ON Threshold Voltage Input OFF Threshold Voltage Input Pull-up Resistor Vth(on) Vth(off) Ri Applied between Input Terminal-inside Power Supply PWM Input Frequency Arm Shoot-through Blocking Time* fPWM tDEAD tint Vamp 100% Vamp 200% Vamp 250% Vamp 0% OC tOC SC tSC UVD UVDr UVDB UVDBr tdV tFO IFo(H) IFo(L) Thermistor Resistance Material Constant**** RTO TO = 25C (298K) T1 = 25C, T2 = 50C Tj = 25C Open Collector Output TC = Tj = 25C Tj = 25C TC 100C, Tj 125C Relates to Corresponding Inputs TC = -20C ~ 100C Input Interlock Sensing Inverter DC-link IGBT Current Sense Voltage Output Signal** Inverter DC-link IGBT Current Sense Voltage Output Limit** Over-current Trip Level Over-current Delay Time Short-circuit Trip Level Short-circuit Delay Time Trip Level Supply Circuit Under-voltage Protection Reset Level Trip Level Reset Level Delay Time Fault Output Pulse Width*** Fault Output Current*** Relates to Corresponding Input IC = IOP(100%), VD = 15V, Tj = 25C IC = IOP(200%), VD = 15V, Tj = 25C IC = IOP(250%), VD = 15V IC = IOP(0%), VD = 15V -- 1.5 3.0 5.0 -- 39.0 -- -- -- 11.0 11.5 10.1 10.6 -- 1.0 -- -- 9.5 -- 100 2.0 4.0 -- 50 46.5 10 69.7 2 12.0 12.5 10.8 11.3 10 1.8 -- -- 10 3450 -- 2.5 5.0 -- 100 -- -- -- -- 12.75 13.25 11.6 12.1 -- -- 1 15 10.5 -- ns Volts Volts Volts mV Amperes S Amperes s Volts Volts Volts Volts S mS A mA k K -- 4.0 10 -- 15 -- kHz S Tj = 25C, VD = 15V, VIN = 5V Tj = 25C, VD = VDB = 15V, VIN = 5V -- -- 0.8 2.5 -- -- -- 1.4 3.0 50 50 5 2.0 4.0 -- mA mA Volts Volts k * The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. **Refer to the graph on next page. ***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition. **** T = 1 1 * ln [ ]+ RT RTO 1 TO 106 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Symbol Rth(j-c)Q Rth(j-c)D Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Case to Fin Per Module. Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 1.5 2.0 0.045 Units C/Watt C/Watt C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply dv/dt Input ON Voltage Input OFF Voltage Module Case Operating Temperature PWM Input Frequency Allowable Minimum Input On-pulse Width Arm Shoot-through Blocking Time dVD/dt, dVDB/dt VCIN(on) VCIN(off) TC fPWM tXX tDEAD Relate to Corresponding Inputs TC 100C, Tj 125C Applied between UP, VP, WP, UN, VN, WN-GND Condition Applied across P2-N2 Terminals Applied between VD-GND Applied between CBU+ & CBU-, CBV+ & CBV-, CBW+ & CBW-1 0 4.0 -- -- 1 4.0 -- -- -- -- -- -- -- 1 0.8 5.0 100 15 -- -- V/s Volts Volts C kHz S S Min. -- 13.5 13.5 Typ. 600 15.0 15.0 Value 800 16.5 16.5 Units Volts Volts Volts INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL) 5 VD = 15V Tj = 25C OUTPUT SIGNAL,VAMP, (VOLTS) CURRENTSENSE VOLTAGE 4 200% 3 2 100% 1 0 0 100 200 300 2) ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X 107 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE (TYPICAL) (INVERTER PART) OUTPUT CHARACTERISTICS (TYPICAL) (INVERTER PART) 40 COLLECTOR CURRENT, IC, (AMPERES) Tj = 25oC 15 SATURATION VOLTAGE, VCE(sat), (VOLTS) 6 SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0 0 10 20 30 40 50 13 14 15 COLLECTOR CURRENT, IC, (AMPERES) 35 30 25 20 15 10 5 0 0 1 VD = 17V 13 5 4 3 2 1 0 VD = VDB = 15V Tj = 25oC Tj = 125oC IC = 5A Tj = 25oC Tj = 125oC 2 3 4 5 6 16 17 18 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SUPPLY VOLTAGE, VD, (VOLTS) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) 102 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) 102 SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, N-SIDE) VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING TIMES, tc(on), tc(off), (s) 100 tc(off) SWITCHING TIMES, ton, toff, (s) 101 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 101 tc(on) toff 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 ton 100 E sw(off) Esw(on) 10-2 10-1 100 101 102 10-1 10-1 100 101 102 10-1 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, P-SIDE) 101 SWITCHING TIMES, tc(on), tc(off), (s) 102 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) 102 Tj = 25oC Tj = 125oC tc(off) 100 tc(on) SWITCHING TIMES, ton, toff, (s) 101 101 toff 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 ton 100 Esw(on) Esw(off) 10-2 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 10-1 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 10-1 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 108 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) REVERSE RECOVERY TIME VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) DIODE FORWARD CHARACTERISTICS (FWDi PART) 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) DIODE FORWARD CURRENT, -IC, (AMPERES) 102 100 REVERSE RECOVERY TIME, trr, (S) 101 101 10-1 VD = VDB = 15V Tj = 25oC Tj = 125oC VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 0 1 2 3 4 5 6 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 100 10-1 100 101 102 10-2 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) INPUT VOLTAGE VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, N-SIDE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDr, UVD, (VOLTS) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDBr, UVDB, (VOLTS) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, P-SIDE) 6 INPUT VOLTAGE, VCIN(on), VCIN(off), (VOLTS) 15.0 VD = VDB = 15V VCIN(off) VCIN(on) 12.0 11.5 11.0 10.5 10.0 9.5 VD = VDB = 15V 5 4 3 2 1 0 12.5 10.0 7.5 5.0 2.5 0 -50 0 50 100 150 VD = VDB = 15V UVDr UVD 9.0 UVDBr UVDB -50 0 50 100 150 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (C) CASE TEMPERATURE, TC, (C) CASE TEMPERATURE, TC, (C) OVER CURRENT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) INVERTER DC-LINK IGBT CURRENT VS. COLLECTOR CURRENT (TYPICAL) (CONTROL PART) CIRCUIT CURRENT VS. CARRIER FREQUENCY (TYPICAL) (CONTROL PART) 53 VD = VDB = 15V OVER CURRENT, IOC, (AMPERES) 6 5 CURRENT SENSE VOLTAGE OUTPUT SIGNAL,VCX, (VOLTS) 12.5 VD = VDB = 15V CIRCUIT CURRENT, IDP, IDN, (mA) 52 10.0 25C 125C IDN 4 3 2 1 0 VD = VDB = 15V 25C 125C 51 7.5 50 5.0 IDP 49 2.5 0 0 10 20 30 40 50 60 0 5 10 15 20 25 COLLECTOR CURRENT, IC, (AMPERES) CARRIER FREQUENCY, fC, (kHz) -50 0 50 100 150 CASE TEMPERATURE, TC, (C) 109 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 IntellimodTM Module Application Specific IPM 25 Amperes/1200 Volts Functional Block Diagram CBU+ VD HVASIC LEVEL SHIFT UP VP WP UN VN WN INPUT SIGNAL CONDITIONING (SHOOT-THROUGH INTERLOCK) CBU- CBV+ CBV- CBW+ CBW- GATE DRIVE UV LOCK-OUT U LEVEL SHIFT GATE DRIVE UV LOCK-OUT V LEVEL SHIFT GATE DRIVE UV LOCK-OUT W P GATE DRIVE UV LOCK-OUT FO FAULT LOGIC OC/SC DETECT AMP Vamp TH GND N 110 |
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